SMT patch production line combination guidelines

DIP plug-in production line combination guidelines

Short-legged THT lead-free wave soldering process

SMD parts standard lead-free test process solution

Standard lead-free test process plan (V-FC8810)

High-end lead-free test process solution (V-TOP8820)

LED high-volume lead-free process solution

LED small batch lead-free process solution

Large factory DIP automatic plug-in machine operation welding production line

Medium and small factory DIP short-foot plug-in welding production line

Manual operation DIP long foot plug-in production line

Small factory DIP long foot plug-in welding production line

Medium and small factory DIP long foot automatic plug-in welding production line

Fully automatic high-precision high-capacity top-quality perfect patch production line solution

High-precision, high-yield, high-standard all-around patch production line solution

High-precision general production standard energy-saving universal automatic patch production line solution

Multi-variety, low-volume, simple, low-input manual patch production line solution

LED chip process solution

Quality problem handling in lead-free reflow soldering

Definition and classification of welding quality issues: In SMT applications, the quality of the weld of the product can be described by the following definitions. “A certain degree of mechanical and electrical performance can be maintained during the intended use environment, method and lifetime.”

Lead-free wave soldering and rework alloy

Sn96.5Ag3Cu0.5 and Sn95.5Ag4Cu0.5 lead-free alloys are suitable for the replacement of Sn63 alloy. This Sn97Ag3 and Sn96Ag4 variant is used to stabilize/reduce the copper content, which requires the wavesolder bath to depend on the lead-free wave soldering process conditions. With all the alpha metal rod solder, Alpha's proprietary Vaculy® alloying process is used to remove impurities, especially certain oxides.